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Applications |
Automotive |
Biodiesel |
Dairy Industry |
Industrial Wastewater |
Food Processing Industry |
Iron Removal |
Latex Removal |
Metals Treatment |
Mining Industry |
Municipal Wastewater |
Odor Control |
Petrochemical Industry |
Poultry Industry |
Products |
Activated Carbon |
Bag Filtration |
Biological Treatment |
Chemicals (Specialty) |
Clarifiers |
Controls |
Dissolved Air Flotation |
Dewatering |
Evaporators |
Membrane Filtration |
Microbial Bacteria |
Oil/Water Separators |
Ozone |
Pressure Filtration |
Screens |
Separators/Strainers |
Tanks |
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Wet Scrubbers / Vertical Flow Packed Bed
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Packed Bed Scrubbers are used to remove inorganic gases, odors, fumes and gas streams that contain high pH levels. They are effective for odor removal such as Hydrogen Sulfide, Ammonia, Acetic Acid, Ketones, Amines and Chlorine just to name a few. Packed Bed Scrubbers utilize high mass transfer and liquid recycle rates in order to guarantee adequate chemical is available to absorb odors. |
APPLICATIONS
For gaseous emissions – NOx , Cl2 , SO2 , others
Acid fumes, including H2 SO4 , HCl , HNO3 , and HF
Odor control – single and multi-stage units
Combination systems for hot and cold gases
Systems can incorporate particulate control, gas quench, venturis, cartridge filters, and carbon systems. |
Ecologix'
packed bed scrubbers are versatile, reliable
systems that serve the widest variety of processes.
They are used and specified worldwide. Ecologix
packed scrubbers are highly recommended for the
efficient removal of inorganic gases, odors and
fumes, and are particularly appropriate where
gas streams have extreme pH. They are well-suited
for use as primary or secondary systems in conjunction
with thermal oxidizers, and are also used in a
series where there are multiple-contaminant. Optimum
system performance is achieved with systems that
combine intimate gas/liquid mixing and low pressure
drop.
There are four broad categories of information
which influence the design of these systems.
CFM
Air flow through the scrubber, based on cubic
and mist eliminator requirement in microns. ft/min.
This is determined by the process to be provided
by customer and Ecologix analysis. System capacities
of heavy service V/F systems range to 100,000
cfm and above.
Configuration
Internal vs. external recirculation system,
fan location in relation to tower, duct sizes,
inlet and outlet plus location of pump systems,
tower access service ports, service platform requirement.
Materials of Construction
Determined by application; because most
contaminants involve corrosive gases and fumes,
material must be able to withstand continuous
contact with high and low pH gases and scrubbing
solutions.
Operational Efficiency
Removal efficiency of scrubber: inlet vs. outlet
requirement, based on mass emission in lbs/hr. in vs. lbs/hr. out. |

click here to view full cross section of our Tower Scrubber |
Factors to consider in calculating removal efficiency
are:
1. contaminant flow composition
2. contaminant solubility
3. chemistry that will react with contaminants
4. reaction speed
5. HTU (height transfer unit) factors required
for specified removal efficiency
6. liquid-to-gas ratio
7. velocity
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Producing a Practical
System Design
Using the information gathered under the efficiency
requirement section above, and other factors specific
to the site, Ecologix engineers determine the
optimum tower diameter, packing depth, recirculation
flow rate, and mist eliminator requirement in
microns. |
V/F 12 |
390 |
1’-0” |
4 - 7 |
10’ - 6” |
V/F 18
|
880 |
1’-6” |
9 - 15 |
11’ - 0” |
V/F 24 |
1,570 |
2’-0” |
16 - 25 |
11’ - 6” |
V/F 30 |
2,450 |
2’-6” |
25 - 40 |
11’ - 6” |
V/F 36 |
3,530 |
3’-0” |
35 - 58 |
13’ - 0” |
V/F 42 |
4,810 |
3’-6” |
48 - 78 |
14’ - 0” |
V/F 48 |
6,280 |
4’-0” |
62 - 100 |
14’ - 6” |
V/F 54 |
7,950 |
4’-6” |
80 - 128 |
15’ - 6” |
V/F 60 |
9,815 |
5’-0” |
98 - 158 |
15’ - 6” |
V/F 66 |
11,880 |
5’-6” |
118 - 190 |
16’ - 0” |
V/F 72 |
14,135 |
6’-0” |
140 - 226 |
17’ - 0” |
V/F 78 |
16,590 |
6’-6” |
166 - 265 |
17’ - 0” |
V/F 84 |
19,240 |
7’-0” |
192 - 307 |
17’ - 6” |
V/F 90 |
22,090 |
7’-6” |
220 - 354 |
17’ - 0” |
V/F 96 |
25,130 |
8’-0” |
252 - 402 |
18’ - 0” |
V/F 102 |
28,370 |
8’-6” |
284 - 454 |
18’ - 0” |
V/F 108 |
31,808 |
9’-0” |
318 - 508 |
19’ - 0” |
V/F 114
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35,440 |
9’-6” |
354 - 568 |
19’ - 0” |
V/F 120 |
39,270 |
10’-0” |
392 - 628 |
19’ - 0” |
V/F 126 |
43,300 |
10’-6” |
432 - 692 |
19’ - 6” |
V/F 132 |
47,516 |
11’-0” |
475 - 760 |
19’ - 6” |
V/F 138 |
51,934 |
11’-6” |
519 - 830 |
20’ - 0” |
V/F 144 |
56,550 |
12’-0” |
565 - 904 |
21’ - 0” |
V/F 150 |
61,360 |
12’-6” |
614 - 982 |
22’ - 0” |
V/F 156 |
66,366 |
13’-0” |
664 - 1060 |
22’ - 6” |
V/F 162 |
71,570 |
13’-6” |
716 - 1145 |
23’ - 0” |
V/F 168 |
76,970 |
14’-0” |
770 - 1232 |
23’ - 0” |
V/F 174 |
82,565 |
14’-6” |
825 - 1320 |
25’ - 0” |
V/F 180 |
88,360 |
15’-0” |
884 - 1412 |
26’ - 0” |
V/F 186 |
94,345 |
15’-6” |
944 - 1509 |
27’ - 0” |
V/F
192 |
100,530 |
16’-0” |
1005 - 1608 |
28’ - 0” |
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External recirculation tank farm. |

Dual fan set up prior to installation of duct. |

Typical upper level access platform interfaced with
existing structure. |
Packed & Tower Scrubbers for Odor Control
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Odor Control
Odor Control Systems consist of packed bed or packed tower scrubbers, which treat odors such as Hydrogen Sulfide, Ammonia, Acetic Acid, Ketones, Amines and Chlorine just to name a few. Scrubbers utilize high mass transfer & liquid recycle rates in order to guarantee adequate chemical is available to absorb odors.
Ecologix can provide packed bed, packed tower, single stage or multi stage systems for maximum efficiency and tailored to individual process requirements.
Odor control systems include, scrubbers which are complete with high-efficiency extended packed beds, integral mist-eliminator, liquid recycle system including pump(s), integral or remote sump, spray piping with non-clogging spray nozzles, packing and sump access doors. Units are skid mounted, with flanged sections for ease of installation and are available from materials such as PVC, CPVC, Polypropylene, solid FRP or dual laminate. |
Units are provided with chemical holding/storage tanks, chemical metering pumps, probes and analyzers for chemical injection.
Blowers are AMCA (Air Movement & Control Association) rated for performance, completely corrosion resistant, highly efficient and feature smooth, quite operation.
System is complete with its own motor control panel, housed in a NEMA 4X enclosure. Panels are provided with lockable, fused disconnects, push buttons, switches & alarms for air and liquid flow, liquid high and low levels, and are in compliance with the standards of the NEC (National Electric Code) & JIC (Joint Industrial Council). |
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Typical Application
- Sewage Lift Stations
- Clarifiers, Sludge Dryers
- Municipal Solid Waste
- Lift Stations
- Chemical Processing
- Pharmaceutical Fermentations
- Animal Rendering Plants
- Fish & Poultry Processing
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