Ecologix Environmental Systems - click to go to home page Air & Water Treatment Solutions - (888)326-2020/(678)514-2100 Click to Find Us On:

Follow Us on Twitter     Find Us on LinkedIn
 Applications
 Automotive
Biodiesel
Dairy Industry
Industrial Wastewater
Food Processing Industry
Iron Removal
Latex Removal
Metals Treatment
Mining Industry
Municipal Wastewater
Odor Control
Petrochemical Industry
Poultry Industry
arrow Products
Activated Carbon
Bag Filtration
Biological Treatment
Chemicals (Specialty)
Clarifiers
Controls
Dissolved Air Flotation
Dewatering
Evaporators
Membrane Filtration
Microbial Bacteria
Oil/Water Separators
Ozone
Pressure Filtration
Screens
Separators/Strainers
Tanks

Wet Scrubbers / Vertical Flow Packed Bed

 
Packed Bed Scrubbers are used to remove inorganic gases, odors, fumes and gas streams that contain high pH levels. They are effective for odor removal such as Hydrogen Sulfide, Ammonia, Acetic Acid, Ketones, Amines and Chlorine just to name a few. Packed Bed Scrubbers utilize high mass transfer and liquid recycle rates in order to guarantee adequate chemical is available to absorb odors.

APPLICATIONS
For gaseous emissions – NOx , Cl2 , SO2 , others
Acid fumes, including H2 SO4 , HCl , HNO3 , and HF
Odor control – single and multi-stage units
Combination systems for hot and cold gases
Systems can incorporate particulate control, gas quench, venturis, cartridge filters, and carbon systems.

Ecologix' packed bed scrubbers are versatile, reliable systems that serve the widest variety of processes. They are used and specified worldwide. Ecologix packed scrubbers are highly recommended for the efficient removal of inorganic gases, odors and fumes, and are particularly appropriate where gas streams have extreme pH. They are well-suited for use as primary or secondary systems in conjunction with thermal oxidizers, and are also used in a series where there are multiple-contaminant. Optimum system performance is achieved with systems that combine intimate gas/liquid mixing and low pressure drop.

There are four broad categories of information which influence the design of these systems.

CFM
Air flow through the scrubber, based on cubic and mist eliminator requirement in microns. ft/min. This is determined by the process to be provided by customer and Ecologix analysis. System capacities of heavy service V/F systems range to 100,000 cfm and above.

Configuration
Internal vs. external recirculation system, fan location in relation to tower, duct sizes, inlet and outlet plus location of pump systems, tower access service ports, service platform requirement.

Materials of Construction
Determined by application; because most contaminants involve corrosive gases and fumes, material must be able to withstand continuous contact with high and low pH gases and scrubbing solutions.

Operational Efficiency
Removal efficiency of scrubber: inlet vs. outlet requirement, based on mass emission in lbs/hr. in vs. lbs/hr. out.

click here to view full cross section of our Tower Scrubber
Factors to consider in calculating removal efficiency are:
1. contaminant flow composition
2. contaminant solubility
3. chemistry that will react with contaminants
4. reaction speed
5. HTU (height transfer unit) factors required for specified removal efficiency
6. liquid-to-gas ratio
7. velocity

Producing a Practical System Design
Using the information gathered under the efficiency requirement section above, and other factors specific to the site, Ecologix engineers determine the optimum tower diameter, packing depth, recirculation flow rate, and mist eliminator requirement in microns.
V/F Series Capacities
Model Number Maximum CFM Tower Diameter (Feet and Inches) Standard Recirculation Flow Range in Gals/Min Approximate Height with Std. Recirculation and 5' 0" Packing
V/F 12 390 1’-0” 4 - 7 10’ - 6”
V/F 18
880 1’-6” 9 - 15 11’ - 0”
V/F 24 1,570 2’-0” 16 - 25 11’ - 6”
V/F 30 2,450 2’-6” 25 - 40 11’ - 6”
V/F 36 3,530 3’-0” 35 - 58 13’ - 0”
V/F 42 4,810 3’-6” 48 - 78 14’ - 0”
V/F 48 6,280 4’-0” 62 - 100 14’ - 6”
V/F 54 7,950 4’-6” 80 - 128 15’ - 6”
V/F 60 9,815 5’-0” 98 - 158 15’ - 6”
V/F 66 11,880 5’-6” 118 - 190 16’ - 0”
V/F 72 14,135 6’-0” 140 - 226 17’ - 0”
V/F 78 16,590 6’-6” 166 - 265 17’ - 0”
V/F 84 19,240 7’-0” 192 - 307 17’ - 6”
V/F 90 22,090 7’-6” 220 - 354 17’ - 0”
V/F 96 25,130 8’-0” 252 - 402 18’ - 0”
V/F 102 28,370 8’-6” 284 - 454 18’ - 0”
V/F 108 31,808 9’-0” 318 - 508 19’ - 0”
V/F 114
35,440 9’-6” 354 - 568 19’ - 0”
V/F 120 39,270 10’-0” 392 - 628 19’ - 0”
V/F 126 43,300 10’-6” 432 - 692 19’ - 6”
V/F 132 47,516 11’-0” 475 - 760 19’ - 6”
V/F 138 51,934 11’-6” 519 - 830 20’ - 0”
V/F 144 56,550 12’-0” 565 - 904 21’ - 0”
V/F 150 61,360 12’-6” 614 - 982 22’ - 0”
V/F 156 66,366 13’-0” 664 - 1060 22’ - 6”
V/F 162 71,570 13’-6” 716 - 1145 23’ - 0”
V/F 168 76,970 14’-0” 770 - 1232 23’ - 0”
V/F 174 82,565 14’-6” 825 - 1320 25’ - 0”
V/F 180 88,360 15’-0” 884 - 1412 26’ - 0”
V/F 186 94,345 15’-6” 944 - 1509 27’ - 0”
V/F 192 100,530 16’-0” 1005 - 1608 28’ - 0”


External recirculation tank farm.

Dual fan set up prior to installation of duct.

Typical upper level access platform interfaced with
existing structure.

Packed & Tower Scrubbers for Odor Control

Odor Control
Odor Control Systems consist of packed bed or packed tower scrubbers, which treat odors such as Hydrogen Sulfide, Ammonia, Acetic Acid, Ketones, Amines and Chlorine just to name a few. Scrubbers utilize high mass transfer & liquid recycle rates in order to guarantee adequate chemical is available to absorb odors.

Ecologix can provide packed bed, packed tower, single stage or multi stage systems for maximum efficiency and tailored to individual process requirements.

Odor control systems include, scrubbers which are complete with high-efficiency extended packed beds, integral mist-eliminator, liquid recycle system including pump(s), integral or remote sump, spray piping with non-clogging spray nozzles, packing and sump access doors. Units are skid mounted, with flanged sections for ease of installation and are available from materials such as PVC, CPVC, Polypropylene, solid FRP or dual laminate.


Units are provided with chemical holding/storage tanks, chemical metering pumps, probes and analyzers for chemical injection.

Blowers are AMCA (Air Movement & Control Association) rated for performance, completely corrosion resistant, highly efficient and feature smooth, quite operation.

System is complete with its own motor control panel, housed in a NEMA 4X enclosure. Panels are provided with lockable, fused disconnects, push buttons, switches & alarms for air and liquid flow, liquid high and low levels, and are in compliance with the standards of the NEC (National Electric Code) & JIC (Joint Industrial Council).

 

Typical Application

  • Sewage Lift Stations
  • Clarifiers, Sludge Dryers
  • Municipal Solid Waste
  • Lift Stations
  • Chemical Processing
  • Pharmaceutical Fermentations
  • Animal Rendering Plants
  • Fish & Poultry Processing
Email Spam Protection